FULLY AUTOMATIC POTATO CHIPS LINE
We offer a suitable solution for your potato chip production needs. Our advanced equipment is designed to make the process of creating delicious and high-quality potato chips as efficient as possible. Contact us today to learn more about how our equipment can help you take your potato chip production to the next level!
Raw Potato Feed Conveyor
The Raw Potato Feed Conveyor efficiently transfers bulk potatoes from containers to the Grader consistently using a Hopper and a Modular plastic conveyor belt, ensuring precise and uniform output during processing.
Grader
1. The Grader, a Raw Potato Sorting Equipment, effectively separates smaller-than-average potatoes, reducing small slices during slicing. This process prevents unwanted fried products and helps maintain oil quality in potato chip production.
De-Stoner
Potatoes undergo washing in a De-Stoner hopper, utilizing rotary action from a vertical screw elevator. Gravity separates stones while potatoes float upward. A slope between the elevator and mesh unit ensures stones settle at the bottom. Impurities are drained away to maintain equipment integrity, crucial for minimizing damage to subsequent stages like peeling and slicing.
Potato Peeler - Sine Wave Type
The Continuous Peeler uses rotating abrasive rollers to remove potato peel through rubbing action. It features left and right-hand roller combinations and includes a Rotary Gate for controlling peeling percentage.
Inspection Conveyor - Roller Type
The Inspection Conveyor, equipped with stainless steel rollers, gently tumbles potatoes for manual inspection and defect removal before transferring them to the Single Potato Feed Conveyor hopper.
Single Potato Feed Conveyor with Water Hopper
The Single Potato Feed Conveyor, equipped with a water hopper, receives potatoes from the Inspection Conveyor and maintains a consistent potato level using a Vibrating fork sensor. It feeds potatoes from the surge hopper to the slicer feed auger (Singulator), with conveyor speed adjustable by VFD to accommodate fryer load and other operational needs.
Singulator
Potatoes from the Single Potato Conveyor drop in bunches through the chute into the auger (Singulator) feed inlet, where two counter-rotating augers ensure uniform single-row supply to the Slicer inlet.
Slicer (Optional)
The Slicer cuts uniform slices using centrifugal force from a rotating impeller. Potatoes are held against the cutting head’s inner surface, featuring 8 cutting stations where each slice is smoothly produced. Continuous fresh water flow at 9.5-11.5 LPM is crucial for optimal operation.
Washing Station
Sliced potatoes are washed in a station with two rows of nozzles spraying fresh water. This removes excess starch and ensures uniformly clean slices for the next step.
De-Watering Conveyor with Water Hopper
Slices from the Washing station fall into a De-Watering conveyor with a Water Hopper, then proceed to the Blancher. Filtered water is recirculated with an anti-foaming agent. Overflow water goes to the starch recovery plant, and treated water returns to the Peeler station.
Blancher (Optional)
The Blancher, connected to a Heat Exchanger, heats water to 75-85°C to reduce sugar content in potatoes and minimize defective chips. Hot water washing is recommended only in extreme cases to avoid nutrient loss. It includes a Filtration System to remove small potato fines and a Fresh Water Spray Nozzle to wash slices after Blanching.
Conveyor with Air Knife & Air Sweep System
The Air Knife and Air Sweep System remove surface water from potato slices. The Air Knife blows air at a minimum of 20 bar to dry the top surface, while the Air Sweep uses a vacuum of at least -20 bar to dry the bottom. The Air Sweep carries water with the air, which is separated by gravity in the gravity box as the vacuum drops. This process reduces surface moisture to approximately 6-8%.
Vibro Shaker
The Vibro Shaker, equipped with specially engineered vibrators for accurate and silent operation, sieves small particles and separates the chips before feeding them to the fryer.
Continuous Frying System
Our Continuous Frying System ensures perfect texture, taste, optimal oil absorption, and maximum moisture removal for longer shelf life. We offer machines for all business sizes.
Slices pass through heated oil at a controlled temperature and time. Paddles move slices forward, preventing clusters and evaporating surface moisture, while the submerger completes the frying. Fried chips are then removed by the take-out conveyor. A few of the key features are Oil Storage System & Heat Exchanger, PLC Control Panel, Oil level Control & Management, Laminar Oil flow, and Optimal Oil Turnover Ratio. Contact us for more information.
Cooling Conveyor
The Cooling Conveyor receives fried chips from the conveyor belt for inspection and manual sorting before flavoring. It slightly cools the chips using our amazing automatic potato chips machine.
Inspection Shaker
The Inspection Shaker, fitted with specially engineered vibrators for accurate and silent operation, sieves small particles and separates chips before flavoring.
Loss and Weight Volumetric System (Optional)
The Loss and Weight Volumetric System consists of 3 parts, The Vibratory conveyor V1, V2, and V3 conveyor.
Flavor Applicator with Vibrator
The Flavor Applicator stores seasoning and dispenses it to the scarf feeder(vibrator) via a rotating screw to prevent lumps. The Vibrator ensures optimal seasoning coverage, with the ratio controlled by the screw’s speed, with a multi-dimensional adjustable tray for precise seasoning placement.
Flavor Drum
The Zig-Zag Flavor Drum rotates with chips and seasonings, ensuring uniform flavour application on both sides. Its mirrored interior finish minimizes seasoning wastage and facilitates easy cleaning.
PLC Control Panel System
We provide a PLC system to control multiple machines and processes, with pre-programmed menus and data management via a touch screen. The custom control panel, mounted near the fryer, offers user-friendly operation and full equipment control.
SPECIAL FEATURES
Frying Control
Our fully automatic potato chip line has Multi-oil inlets which ensures steady oil flow, clears the infeed area, and allow quick temperature adjustments for feed changes.
Continuous Filtration
Circulating oil keeps fines in suspension for efficient removal. Every minute 100% of the system oil volume passes through drum filter to remove 100% product particles for the highest oil & product quality.
Oil Quality
Low oil volume and rapid turnover ensure a fresh product with an extended shelf life.
Air Knife
Our Innovatively designed air knife removes excess water from washed slices. This reduces surface moisture before frying, lowering energy consumption and extending the shelf life of the edible oil.
Compact Design
Our compact design ensures cost-efficient operations by minimizing space, energy, and water usage.
TECHNICAL SPECIFICATION
| Model | Fapcl-300 | FAPCL - 500 | FAPCL - 1000 |
|---|---|---|---|
|
Output |
300 Kg/ Hr |
500 Kg/ Hr |
1000 kg/ Hr
|
|
Edible Oil Holding Capacity |
900 Ltrs
|
1600 Ltrs
|
3000 Ltrs |
|
Power Required With Blancher
|
65 Hp |
85 HP
|
122 HP |
|
Power Required Without Blancher
|
52 HP
|
65 Hp
|
102 Hp |
|
Water Required
|
2000 Ltrs / Hr |
3500 Ltrs / Hr
|
6000 Ltrs / Hr
|
|
Floor Space
|
3000 Sq. Ft.
|
4000 Sq. Ft.
|
5000 Sq. Ft.
|
|
Length Of the Line
|
140 Ft
|
160 Ft
|
160 Ft
|
|
Material of Construction
|
AISS-304
|
AISS-304
|
AISS-304 |
How fully automatic potato chips machine benefit potato chips manufacturers?
Potato chips are a highly popular snack food that has seen a significant increase in demand globally. However, manufacturers face the challenge of keeping up with this demand while maintaining high-quality products. The solution to this challenge is Economode’s affordable potato chips frying machine price, which offers various benefits to manufacturers.
Increased Production Capacity
One significant benefit of this budget-friendly potato chips machine price is its increased production capacity. This is achieved through the use of high-speed machines that can perform various tasks such as slicing, washing, blanching, frying, seasoning, and packaging in a short period. The machines are also designed to operate continuously, which reduces downtime and increases productivity.
Improved Quality Control
Another benefit of that comes with affordable semi-automatic potato chips making machine price is the improved quality control it provides. The affordable chips making machine price is equipped with sensors that monitor the production process to ensure that the potato chips meet the required quality standards. This helps to detect any defects, allowing for immediate corrective action, which leads to better products, higher customer satisfaction, and increased sales.
Reduced Labor Costs
The potato chips line also significantly reduces labor costs. Since the machines perform most of the tasks that would otherwise require human labor, this leads to significant savings for manufacturers. Additionally, the potato chips making machine price is competitive & can operate 24/7 without fatigue or the need for breaks, reducing the need for additional staff and increasing productivity.
Consistent Product Quality
Consistent product quality is another benefit of the affordable fully automatic potato chips making machine price. The machines are programmed to perform tasks precisely, which ensures that the potato chips have uniform thickness, texture, and flavor. This consistency in quality is essential in maintaining customer loyalty and increasing sales.
Reduced Energy Consumption
Compared to traditional manufacturing methods, the fully automatic potato chips line also reduces energy consumption. The machines are designed to operate efficiently, using minimal energy to perform tasks. Additionally, the machines use modern technology such as heat exchangers and automatic temperature control, which reduces energy waste and costs.
Increased Profit Margins
Investing in a budget friendly potato chips frying machine price can increase profit margins for manufacturers. The increased production capacity, improved quality control, and reduced labor and energy costs translate to higher profits. Moreover, the consistent product quality and customer satisfaction lead to repeat business and increased sales.
Competitive Advantage
The potato chips machine price is affordable & also provides a competitive advantage to manufacturers in the market. It enables manufacturers to produce high-quality potato chips at a lower cost, which translates to lower prices for consumers. This advantage leads to increased market share and a stronger brand image.
In conclusion, investing in a affordable chips making machine price is a valuable investment for potato chips manufacturers. Though the cost varies depending on the capacity and quality of the machines, the benefits far outweigh the initial investment. If you are a potato chips manufacturer looking to improve your production process, the fully automatic potato chips line is the way to go.
Fully automatic potato chips line capacity
A semi-automatic potato chips making machine price is competitive and also is an advanced manufacturing system that handles the entire process of potato chip production from raw potatoes to packaged chips with minimal human intervention. These production lines are equipped with high-tech machines and sensors that perform various tasks like slicing, washing, blanching, frying, seasoning, and packaging the chips. The potato chips making machine’s price is affordable and its production depends on the size and quality of the machines used in the line.
Smaller lines can produce 50-100 kg of chips per hour, while larger lines can produce up to 500 kg or more per hour. However, the production capacity can be influenced by factors like the type of potato used, chip thickness, and seasoning requirements.
Investing in our affordable fully automatic potato chips making machine price can offer several benefits such as increased production capacity, reduced labor costs, and improved product quality. The potato chips frying machine price depends on the capacity and quality of the machines, but the benefits outweigh the initial investment. Here at Economode, we consider the production needs and goals when choosing a fully automatic potato chips line that meets your specific business requirements.
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